Heavy Duty Galvanized Steel Pallet (2000-4000kg Static Load) for Warehouse Heavy Cargo Storage

- Material: High-strength Q235/Q345 steel (pallet deck: 3.0-4.0mm thick; support beams: 50×30mm rectangular steel pipe)

- Load-Bearing Capacity: Static load: 5000-8000kg; dynamic load: 2000-4000kg; stacking load (loaded): 15000-24000kg (3-4 layers)

- Standard Size: 1200×1000mm / 1200×800mm (ISO standard); other sizes available

- Galvanization: Full hot-dip galvanizing (zinc layer thickness ≥ 80μm), complying with GB/T 13912-2020 standard

- Forklift Compatibility: Four-way entry design (fork entry width: ≥ 150mm), compatible with 2.5-10 ton internal combustion/electric forklifts

- Weight: 45-65kg (1200×1000mm size, depending on thickness)

1. Ultra-High Load-Bearing: Q345 steel support beams (yield strength ≥ 345MPa) + reinforced deck structure (cross-beam spacing ≤ 300mm) ensure stable bearing of 5000-8000kg static load, suitable for heavy warehouse cargo like 6-ton steel coils.

2. Long-Lasting Anti-Corrosion: Full hot-dip galvanizing forms a dense zinc layer, resisting warehouse humidity (relative humidity ≤ 90%), oil stains, and minor chemical fumes; salt spray test shows no rust for ≥ 500 hours, far exceeding ordinary painted pallets.

3. Efficient Warehouse Operation: Four-way forklift access allows flexible fork entry from any direction, reducing cargo transfer time by 30% compared to two-way pallets; 3-4 layer stacking capability increases vertical storage space utilization by 200-300%.

4. Durable & Low Maintenance: Welded integral structure (robot argon arc welding, weld tensile strength ≥ 450MPa) avoids loose parts; no decay, moth-eaten, or deformation issues (unlike wood/plastic); only occasional surface cleaning required, reducing maintenance costs by 80% annually.

5. Safety & Environmental Protection: Deck edges with rounded treatment (radius ≥ 3mm) prevent scratches on forklift operators or cargo; 100% recyclable steel material, no formaldehyde or plastic pollution, complying with global environmental standards (CE, RoHS).

1. Steel Cutting & Forming: CNC laser cutting machine (accuracy error ≤ 0.5mm) cuts Q235/Q345 steel plates into deck panels; hydraulic bending machine shapes support beams into rectangular pipes (50×30mm) with uniform dimensions.

2. Welding Assembly: Robot argon arc welding connects deck panels to support beams; welds are polished to remove burrs, ensuring smooth surfaces and avoiding cargo damage; each pallet undergoes weld inspection (no 虚焊,no cracks).

3. Hot-Dip Galvanizing: - Pretreatment: Degreasing (alkaline cleaning), pickling (removing rust), and fluxing (activating surface) to ensure zinc adhesion. - Galvanizing: Entire pallet immersed in 450℃ molten zinc for 5-8 minutes, forming a uniform zinc layer (thickness ≥ 80μm); air cooling to room temperature.

4. Quality Testing: - Load Test: Static load test (1.2× rated load for 48 hours, no permanent deformation); dynamic load test (1.2× rated load for 1000 forklift transfers, no structural damage). - Galvanization Test: Zinc layer thickness measurement (using magnetic thickness gauge) and salt spray test (≥ 500 hours corrosion resistance). - Dimension Test: Checking size, fork entry width, and stacking flatness (error ≤ 2mm).

1. Heavy Machinery Warehouse: Storage of large mechanical parts (engine blocks, gearboxes, hydraulic pumps) with weights of 3-8 tons; stable load-bearing ensures no pallet deformation during long-term storage.

2. Metallurgical Industry Warehouse: Placement of metal raw materials (steel coils, aluminum ingots, copper bars); galvanized surface resists metal dust and minor corrosion, maintaining pallet performance.

3. Automotive Parts Warehouse: Storage of heavy auto parts (truck frames, bus axles, engine cylinders); four-way forklift access adapts to busy warehouse sorting and transfer needs.

4. Industrial Raw Material Warehouse: Handling of bulk heavy raw materials (cement bags, chemical fertilizer drums, plastic granules) in batches; stacking capability saves warehouse floor space.

5. Third-Party Logistics (3PL) Warehouses: Multi-client heavy cargo storage and transfer; durable structure withstands frequent forklift use (1000+ transfers monthly); environmental protection features meet client green storage requirements.

1. Size & Load Customization:

- Dimensions: Custom non-standard sizes (e.g., 1500×1200mm for oversized cargo, 1000×800mm for narrow warehouse aisles) based on warehouse space and cargo dimensions.

- Load Upgrade: Reinforce support beams (using Q460 steel) and increase deck thickness (to 5.0mm) to raise static load to 9000-12000kg for extra-heavy cargo like 10-ton machinery bases.

2. Function Customization:

- Anti-Slip Upgrade: Add rubber anti-slip pads (thickness: 5mm) on deck surfaces to increase friction, preventing smooth cargo (e.g., metal plates) from sliding during transfer.

- Drainage Holes: Drill 10-15mm diameter drainage holes on deck panels for wet cargo storage (e.g., refrigerated meat, seafood), avoiding water accumulation and corrosion.

- Label Holders: Install metal label holders (side or front of pallets) for barcode/QR code scanning, facilitating warehouse inventory management (compatible with WMS systems).

3. Appearance Customization:

- Color: Post-galvanization electrostatic powder coating (custom colors like gray, blue, or warehouse safety yellow) to match warehouse visual management standards.

- Logo Printing: Laser engraving or silk-screen printing of warehouse/company logos on support beams for brand identification.

4. MOQ & Lead Time: Minimum order quantity for customization: 20 units; design plan confirmation takes 1-2 working days; production lead time: 10-15 working days (including galvanizing process).

1. Professional Heavy-Duty Pallet R&D: We have 18+ years of experience in industrial steel pallet manufacturing; our R&D team (15+ engineers) optimized the pallet structure based on 1000+ warehouse heavy cargo storage cases—e.g., reinforced beam joints reduce stress concentration by 40% compared to competitors, enhancing load-bearing stability.

2. Strict Quality Control & Certification: All products comply with ISO 9001 quality management system, ISO 8611-1 (pallet standard), and GB/T 13912-2020 (galvanizing standard); each pallet has a unique quality traceability code, and raw materials (Q235/Q345 steel) come with mill test certificates (MTC) for full transparency.

3. One-Stop Warehouse Solution: Beyond pallet customization, we provide free on-site warehouse measurement (covering 400+ cities nationwide) and 3D layout design—helping customers match pallet quantity to storage capacity and optimize forklift movement paths for maximum efficiency.

4. Reliable After-Sales Support:

- Warranty: 5-year free warranty for structural defects (non-human damage, e.g., weld cracking, beam deformation); 3-year warranty for galvanized surface (no large-area zinc peeling).

- Maintenance: Annual free on-site inspection (checking welds, zinc layer, and load-bearing performance) for the first 3 years; 24-hour technical hotline for emergency issues (e.g., pallet damage during heavy cargo transfer).

- Replacement & Recycling: Provide discounted replacement for old pallets (after 10+ years of use); offer professional steel recycling services to reduce environmental impact.

5. Cost & Delivery Advantages: As a direct manufacturer with a 60,000㎡ production base and automated galvanizing lines, we eliminate middleman markups—our prices are 22-28% lower than distributors; standard models (1200×1000mm, 5000kg static load) are in stock (5000+ units), with delivery time 3-5 working days; customized orders are delivered within 10-15 working days.